Look What Is On My Table – Debora Mauser

We tracked Innovation Team Member Debora Mauser down to see what was new on her table.  Join Debora as she walks us through the steps of exploring with metal etching.

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Thanks to Ann Sanicola, I have been learning to etch with salt water and batteries. I have done a lot of experiments, and thought others might like to see this

Supplies:
• copper
• resists (PNP, sharpie, stazon, oil paint, fingernail polish) anything to block the design from the etchant
• brine water (distilled water boiled with kosher salt until it will not absorb more salt)
• citric acid (find in the canning department of the grocery store)
• 2 9volt batteries
• alligator clips (2)
• plastic container
• copper wire
• tape, I have used painters tape here, packing tape is good.

My experiment started with 2 containers, one with citric acid, one with just salt water. I wanted to know if the citric acid made the etch go faster, like in Edinburgh Etch.
I started today with a batch of salt water and saltwater with citric acid (1/2 teaspoon) that had been used once.

etching-1

notice that the right has copper sediment and the right is just light blue with a few small pieces of copper sediment

etching-101

Clean metal. Apply your resist (pnp etc)
Attach a copper wire to the back of the piece with your tape. Cover the entire back and sides with the tape so that your metal doesn’t etch away

etching-102etching-103

Use a bare copper sheet (called a sink) and attach to the side of the container. I just taped it, but a clamp would be great. Part of the copper (at least half) should be in the salt water solution.

etching-104

Hang from a large gauge (I used 10g) copper wire so that the hanger is in contact with the large wire and the piece to be etched is hanging in the salt solution.

etching-105etching-106

Clip the positive wire to the large wire and the positive side of the battery.
The negative wire to the copper sink and the negative side of the battery.

etching-107

The sink will start to bubble. If it doesn’t, check all clips. If it doesn’t bubble it doesn’t work!!!

etching-108etching-109

At 20 minutes I had to clean the sink in the citric acid and I changed both batteries (which were not new, I had etched 1 hr with them the day before) because they weren’t bubbling. I checked the depth of both. Needed more time. I shook the plan salt water one to make sure all the copper was not clinging to the piece I wanted to etch.
at 50 minutes I took both out of the water bath, used baking soda to clean and then scrubbed off the resist.

etching-109b

pnp with salt water and citric acid, very clean etch! depth good

etching-109c

pnp with salt water, look at the etching around the edge, not smooth. I know its hard to see!

etching-109d

these are the etched pieces. The one on the left is salt water and oil paint. The right side is sharpie with saltwater and citric acid. Hard to see but the citric side is slightly better etch, smoother and cleaner, not any deeper

etching-109a

Here is a side view of the saltwater bath. Right side has a lot of copper sediment, the right one with citric acid is cleaner…… much cleaner! For my purposes I will use citric acid, but will use a different power source, one that can plugged in. For teaching purposes I think 9volt battery will work.

Thank you Debora, for sharing this tutorial with us!
To see more of Debora’s work, visit her blog: www.deboramauser.blogspot.com/


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